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5S in Practice - Sort and Straighten

There are many different tools that you can use  within the different phases of 5S.

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5S Audit Templates

One of the most important part of a sustainable 5S culture is the 5S mini audit (

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Value Stream Mapping Template

Value Stream Mapping is one of the most used tools in Lean manufacturing to map the flow of your process.

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Single Minute Exchange of Dies (SMED)

Single Minute Exchange of Dies (SMED) is a tool developed by Shingo to reduce change over times on machines.

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A3 Thinking

The A3 is a tool that is used within Toyota as management tool (Shook, 2008).

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8 Steps of Future State VSM design

Value Stream Mapping (VSM) is one of the most important lean tools, used to improve the flow of materials and informa

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Practical Problem Solving (3C & 5Why)

Next to improving the flow of goods and services in a value stream, Lean also focusses on improving the flow of probl

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Takt-, Cycle-, Process-, and Lead time

Lean distinguishes itself form other methods by focusing mainly on time.

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Leader Standard Work

A Lean organization is driven by its standards.

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Yamazumi

Yamazumi (also known as Balance sheets) is a tool, which’s name could be translated into ´stacking mountain´.

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The Supermarket

The supermarket is one of the three pull strategies that can be implemented as connection bet

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Kanban

Kanban is a Japanese term that can be translated into ´Visual signal´ and is used to visualize production and transpo

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One Piece Flow & U-cells

One-piece flow means products flow form workstation to workstation without waiting and is therefore the most desirabl

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Pull connections - The 3 strategies

A Pull process is a process in which a workstation starts to work on his next order only when there is a fre

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First-In-First-Out (FIFO)

The lean strategy focusses on creating flow of products and services in 

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Value Stream Mapping (VSM)

Value stream mapping is a lean tool that can be used to map processes in detail, based on the both t

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Heijunka

Heijunka is a Japanese Tool, which is used to balance production.

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Ms.Outlook (E-mail)

For most managers, they are the most time consuming activity there is: E-mails.

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SIPOC

The SIPOC is a visual rendering of Deming´s System Model (Scholtes, 1998), a Model that is used to visualize the comp

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The Production Lay-out

In the Lean Philosophy, the ideal way of organizing a production line is described to be a One Piece Flow, in which p

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The Gate of Purpose - Hoshin Kanri

The Gate of Purpose is positioned at the entrance of the Fortress of Change 

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5S in Practice - An Introduction

5S is a very simple lean tool that, when implemented well, directly impacts productivity.

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Daily Management Boards

Team boards are used for communication within shifts, between shifts and between different departments.

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Autonomous Maintenance

Total Productive Maintenance (TPM) is on itself an approach for continuous improvement, which roughly describes the i

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Timestudies

For each Value Stream or workstation which needs optimizing, finding the big fish or low hanging fruits are the best

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Kamishibai

Kamishibai is the Japanese tool used for mini-audits.

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Kaizen in Practice

Kaizen is the fourth and final part of my 

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